What are the full washing costs per crate?

Limex has designed and developed a complete calculation tool for the washing of crates, trays and buckets. Every possible washing process variable has been incorporated into this tool.

This tool has been developed for:

  • washing facilities that require complete insight into their operations. Using the tool provides precise insight into washing costs per crate, in terms of hourly, weekly and annual costs etc.;
  • washing facilities that want to determine their all-in hourly rate;
  • organisations (such as horticultural companies) that are undecided on whether to incorporate internal washing processes or outsource them. The tool allows you to make a complete and fair comparison;
  • organisations that want to effectively manage the ‘off-peak’ hours of their personnel. How do you ensure that the working hours of your team are used more effectively?
  • organisations that want to reduce costs related to the washing process. Can you save on water consumption, maintenance or chemicals? Our tool provides a complete overview.

Note: text continues after video

A complete calculation tool

It is surprising how often we hear that our business partners have limited or no insight into the operational costs of their washing process. Costs related to the purchase or maintenance of a crate washing machine are obvious. But uncertainty arises as soon as we take an in-depth look at how it operates.

For example, how much does energy consumption cost per crate or per week? And what about water consumption? Personnel? Or (potential) transport costs? Waste disposal costs are also frequently forgotten.

We have developed a calculation tool together with our regular customers, which is based on our years of expertise and experience. A tool that provides complete insight into washing process operations.

Consider variables and outcomes such as:

  • what is the unit price of the washed crate?
  • what are the energy costs (gas or electricity) per washed crate?
  • how much water is required per washed crate?
  • how much soap is required per washed crate?
  • how many personnel hours are required per washed crate?
  • what are the transport costs?
  • what are the costs of waste disposal?
  • what are the costs of raw and auxiliary materials (from gloves to film)?
  • what are the costs of administration, management and overheads?

A combination of variables

The combination of these variables provides complete insight into washing process costs. Please note: the data input relating to these variables must be in-depth and entered accurately, or submitted to us.

To illustrate: personnel costs vary per organisation. Energy costs vary per country and organisation. Logistic operations vary per organisation.

The complete delivery of our tool and/or input of data requires sufficient time, consultation and instruction. As a result, the calculation tool is only available on request.

Please contact Joep Janssen for more information.

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This is what satisfied customers say about us

Industrial tray and trolley washing machines for Ontario Plants Propagation, Canada

“I’m really proud that we get such large, intensive trolley and tray washers.” – Pieter van Dijk

Limex tray washer at Van Son & Koot

“With Limex, we found an excellent partner who meets all our needs. But ultimately, it’s all about the service. The first trays that have gone through the washer are as good as new.”

5 Tray washers in 4 years at Svenska Skogsplantor

“Our collaboration with Limex has worked very well. A supplier that we will continue to work with and can recommend as a good partner.“ – Niclas Noord

Two crate washers installed at RedStar: brilliant washing and drying results

Peter van Geest, TD Coordinator at RedStar: “The crates are virtually dry when removed from the machine and completely dry by the time they are stacked, which is already a massive improvement. We’re delighted with the solutions that Limex have provided.”

Limex crate and tray washer at Jungpflanzen Gernert

“The trays are thoroughly cleaned and disinfected with foam from Menno Florades. The washing result could be seen very quickly from the better root quality.” – Achim Gernert

Automation in horticulture: a sustainable and efficient traywasher for Iribov

Michiel van Bennekom: “Limex does what they say and says what they do. And in the end, also a fine product that we can do well with.”

Limex Bucket Washer at Veiling Holambra Brazil

“The delivery of the bucket washer from Limex has fully met all our expectations! Limex has now a satisfied customer in Brazil!” – André van Kruijssen

LCS/Royal FloraHolland Bucket Washers

“The Limex washers are an indispensable component for a successful service to LCS!” – Jan van Hoef

Matman Australia: Limex washing machines in stock, super-fast delivery and professional service.

“I exclusively use Limex machines due to their proven, solid quality,” says Rob.

Powerful synergy of two family businesses: VHM and Limex cooperate on engineering a washing line for 1 m³crates

Rik agrees. “Working in partnership unites these diverse markets. By leveraging the expertise of Limex, we can boost the hygiene performance of our lines, and Limex now has access to control technology and automation.”

Spargelmesser Firmenich has already installed 120 Limex crate washing machines in Germany

Company director Jürgen Firmenich: “If all suppliers would perform like Limex, my troubles would be as good as gone: communication is good, and if an issue does arise, it’s resolved quickly.”

Intensive and sustainable crate washer for Wijnen Square Crops

“With this washer, we can be sure that the crates that come out of the machine are clean and free from viruses and other diseases; we can use them in our processes without risk.” – Koen Saris

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Managing Director Mr. Stefan Smole: “;With this compact machine, we can wash and disinfect our crates very efficiently, saving on cleaning agents, water, and energy.”

Fully automatic washing line for Royal De Ree Holland

“What we now have is a system that washes the transport crates far better than the previous installation, and the number of operators has been reduced from three to just one.”- Joost van den Berg

Hishtil and Limex announce intensive collaboration

“The fruits of this productive collaboration between Limex and Hishtil permit both companies to offer their customers the best sanitation solution and healthy propagating material that will allow them to maximize crop quality and yields.” – Amit Dagan

Limex crate washers at Wesselman Flowers

“During cultivation, we see cycle after cycle of tulips emerging uniformly. An extra benefit is that the machine can remove the TVX virus. I can certainly recommend a Limex washer to every tulip grower.” – Joost Wesselman

German family company switches from tomato cultivation to hydroponic lettuce, aided by Limex raft washing machine

“It’s nice that the communication lines are short,” says Mr. Leo Berghs Trienekens. “You can just walk into the factory.” He was able to extensively view and test the float washing machines. “That increases confidence before purchasing. And as long as you keep the machine clean, there is actually no maintenance required. We appreciate Limex’s professional and personal approach”.

Limex tray and raft washing machine lowers water use and improves cultivation hygiene at De Kruidenaer

Christ Monden: “After I gave Joep Janssen a tour in the greenhouse and shared my wishes, he immediately had an idea of our wishes and the practical applications. That ultimately led to the installation of the washer, which enabled us to save a lot of water”

Improved cultivation hygiene for ImHofBio thanks to the Limex tray washing system

After examining many different machines, we finally settled on purchasing our new machine from Limex. We received competent and thorough advice before buying. Limex also adapted the new machine to our needs. In addition, our first few experiences have shown that the after-sales service and advice from Limex is also fantastic. – Hansjürg Imhof

Meet our sustainable partner: PlantLab

“We are excited about the washing result of the Limex machine. We like to share our plans and working method with a company like Limex that is also committed to sustainability and we are looking forward to a beautiful and successful collaboration in the future!” – Mr. Hans van Scheijndel

Limex bucket washer at Kurz Blumen in Korntal-Münchingen in Germany

“Limex advised us very well about the options for professional cleaning of flower buckets. They followed through upon their agreements, and their service has been excellent. The washer really is an investment that has already proven its worth in our company.”

Limex trolley washer helps improve hygiene at WPK Vegetable Plants

“This investment improves our capacity to keep any potential threats at bay,” says Erik van der Arend, general manager at WPK Vegetable Plants.

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“Limex is developing constantly to meet our increasingly stringent requirements. We can recommend Limex with a clear conscience.” – Oliver Schneider

Limex crate washer at Boer Erik

“I have seen Limex machines at other fruit growers, even one that has been in use for 25 years and is still running. When I invest, I think it is important to invest in high-quality and well-functioning products that I will be able to use for years to come.” – Boer Erik

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Steinar Jensen: “We strive for optimal hygiene, without chemical products. Everything works exactly as Limex said it would work.”

Expansion at Box Cleaning Service: new location and new crate washer

Luc Vrenken: “We have been working together to our full satisfaction for years. I have seen many washers running in practice, but the reliability of Limex really makes them stand out.”

Silver – our tray washer partner in Chile

“It is a pleasure for us to work with Limex, which is aware of the problems of hygiene and water scarcity that concern us in Chile and some regions.” – Martin Campos

Sustainable box cleaner Scherpenhuizen

For distribution centre Scherpenhuizen, Limex supplied a boxwasher, type KKW6000NS for sustainable washing of boxes where the water is heated by high-quality residual heat from cooling.

Limex tray washer at Bergvik Skog Plantor

“To have a tray washer that works this great has really boosted our production at the nursery. The growing trays gets clean and we can use them over and over again in our production without any problems. I can highly recommend any forest plant producer to use a Limex Washer in their production line.” – Ronny Anngren

Limex crate washer at Banken Champignons

“The Limex crate washer meets our hygiene requirements (microbiological cleanliness) and produces a drying result of less than four grams per crate. This allows an output of 5,600 clean crates per hour, and that maintains our delivery capacity at an optimal level. ” – Jurgen Banken